I’m not an engineer, but I’ve been home building “stuff” all my life because it is fun and often less expensive. I made a motorbike out of a bicycle and lawnmower engine in shop class when I was an eighth grader. My first downriggers used golf cart wheels. Much of what I made turned out pretty good, some were failures. Usually if it doesn’t work as I envision I can spot the flaw and with a bit of adjustment, remedy what ever isn’t right to get it working to its full potential.
Angry is certainly right about longer masts needing to be stronger than shorter ones. But the pull on the planers isn’t as strong as you might think. Sometime back in the 1980s I made my first mast system. First I made one similar to Jkclark’s. Then I experienced what Thundercat mentioned, that being the tether line had a tendency to catch on reels and rods on turns, threatening to pull the rods overboard. Like Lickety said, the tethers also were dangerous to fishing hats and eye glasses.
I lengthened the Tee at the top and though that worked, I wasn’t satisfied so I went to Plan B. I made a couple of sockets out of steel pipe, fastened them to a bulkhead at the front of boat and slid a length of 3/4 galvanized steel conduit called “thinwall” into each socket. The sockets were angled so the conduits stick out to the side. I used one conduit for each side so I have twin masts at the bow in a Vee formation.
So, worrying, along AP’s thought lines, how long should the conduit be. (They come in 10 foot lengths.) So first trip out with the new system, I brought along a hacksaw. I’d try 10 feet, then depending on how that worked, I could saw it progressively shorter until I found the optimum length. Surprisingly, the ten footers worked great. How great?
Now that I’m a pro, I can afford just about any piece of gear I want. I also have to use what works and only use what works well. The current Brother Nature is the 3rd boat still using the same sockets I built 30 some years ago. My masts are still 10' lengths of thinwall.
The nice thing about thinwall is it’s built to be able to bend. Every ten trips or so, it assumes a gradual bend, but I just grab it and bend it back straight. It bends mostly near the bottom. Once I’ve bent it back a half dozen times, I reverse it so the top is bottom and vise-versa and it’s like new. Every three or four years I splurge and swap the old ones for new. Current price at Lowe’s is $3.74 per section. Big spender, eh!
As far as the snubber on the boards, I don’t know if they would really help anything or not. Anyone tried them with and without to see if they really do anything? Might be something that seemed like a good idea and it got passed around. I’ve never used them or been with anyone who does. Won’t hurt but it’s just one more thing and one more expense.
I mentioned earlier I just use chalk/masons line for tether. It has some stretch. Maybe if I were using dacron I’d feel different about the snubber, or bend the conduit more often. Can’t say.
Just saying if it works, that’s good, if it’s cheap, that’s even better. Attached is a photo of my mast sytem. It shows another benefit -- it's not in the way in the bow.